A serialization solution, with flexible track&trace services and products, enable your company to comply with current and future legislation requirements regarding e-pedigree of drugs, while delivering better supply chain control and optimization of your operational processes.The operation of uniquely identifying each product as a unit, so that all the actions taken place from the manufacturing to consumption can be tracked and traced, is called serialization; where Track&Trace stands for the operation in which the past and current status information of each product is recorded and notified in each step into regulating bodies. Serialization is the key concept in pharma industry against counterfeiting by providing the uniqueness of each drug unit, while preserving patient safety and profitability of manufacturers. Thus, nowadays a lot of countries are regulating production and transfer processes in phrama industries to enable authentication of e-pedigree by means of Track&Trace methods using different technologies.
As Turkey is the first and only country in the world where all stages of pharmaceutical serialization are applied in all stakeholders of the industry the products have been successfully implemented in more than 60 customers, including manufacturers, contract manufactures, importers, pharma logistics services suppliers, warehouses and distribution centers. Track&Trace solutions enable single unit, bundle, case and pallet serialization through production and packaging processes in a seamless manner. Either you need an online or offline implementation, comprehensive solutions can provide it with its flexible product and service lines.
Track&Trace/Serialization Solutions provide 2D code printing, verification and grading according to ISO-15415, rejection of serialized items in compliance with CFR 21 Part 11.
At all levels of serialization all printing and vision equipments, PLC controlled devices with robotics parts have to be connected into a centralized software to manage the whole system, gather all the information created and make necessary notifications together with analysis and reporting tools.
"VisioPharma InkJet Station" is an ideal solution to 2D code cartons by using TIJ printing system. Every coded item is inspected with smart cameras to verify datamatrix and grade the quality. Using optional OCR/OCV, human readable texts and 2D codes can be cross checked to further provide data integrity. PLC controlled devices enable non-verified or defected items to be rejected before the end of line.
"VisioPharma Labeling Station" is an ideal solution where printing on cartons is not possible or effective. Optional robotics controlled positioning mechanism provides easy adjustment of labeling point and minimizes setup time when different sizes of cartons are needed to be labeled. Labeling solution can be a good complement to VisioPharma InkJet Station to have more functionality on a single line which is suitable especially for importers, CMO’s or pharma logistics services providers.
"VisioPharma Switching Station" is ideal solution to create parent/ child relationship manually in bundles or cases when located next to VisioPharma InkJet or Labeling Station either in on-line or offline applications. It can also be used as a stand alone unit with a smart camera for creating hierachical data of already serialized items in distribution warehouses or logistics services providers.
"VisioPharma Aggregation Station" When item level serialized products are placed in bundles or cases prior to palletizing, storing in warehouses as is or shipping into next stake holder in the supply chain, it’s necessary to identify which items are packed together in order to build hierarchical database by means of parent/ child relationship.
Visionera is independent subsidiary of AGE Group, which specializes in pharmaceutical serialization solutions. Having inherited profound experineces of “Turkish Pharmacuticals Track and Trace System (İTS)”, which is the first and only pharmaceuticals e-pedigree project that requires all stages of track and trace processes to be applied in the world, from AGE Group; Visionera provides diverse solutions in emerging serialization and drug track & trace implementations of world’s pharmaceuticals industry. Due to in-house production of all machinery and software components, VisioPharma Serialization Solutions are customizable with coherent integration for turnkey projects. Therefore, Visionera can provide either off-line or on-line solutions to be integrated in existing lines, as well as new plant installations. VisioPharma Serialization Solutions from Visionera are compliant to current legislations like Turkish İTS, French CIP13, California 2015 e-pedigree and are adaptable to future requirements with its flexible structure.